Organic Rankine Cycles (ORC) are systems that can effectively recover low-grade heat for electric power generation. For ORC to be a viable technology, it should operate safely and efficiently under variable operating conditions due to exogenous and operating specifications changes.

It is shown that by utilizing the full potential of screw expanders instead of turbines, it is possible to produce Organic Rankine Cycle (ORC) systems at these outputs, which can be installed for a cost in the range of $1500 to $2000 /kWe of net output.

The Rankine cycle is an idealized thermodynamic cycle describing the process by which certain heat engines, such as steam turbines or reciprocating steam engines, allow mechanical work to be extracted from a fluid as it moves between a heat source and heat sink.

The ORC turbogenerator uses medium-to-high-temperature thermal oil to preheat and vaporize a suitable organic working fluid in the evaporator (4>5). The organic fluid vapor rotates the turbine (5>6), which is directly coupled to the electric generator, resulting in clean, reliable electric power.