Similar to a simple Rankine cycle, a basic organic Rankine cycle (ORC) consists of four processes: increasing pressure of the working fluid through a pump, high temperature heat addition through an evaporator, expansion of the high temperature as well as high pressure fluid through a turbine, and low temperature heat ...

A waste heat recovery cycle explained A waste heat recovery system extracts thermal power from the exhaust gas of the industrial plant to feed the ORC module via the intermediate fluid. This fluid, usually oil, pressurized water or steam, transfers heat to the organic fluid in the ORC evaporator, where it vaporizes.

The ORC-concept has two circuits, one for thermal oil and another for organic fluid. Heat from burning fuel or industrial waste is led in via the oil-filled circuit at a temperature of 250–300 °C to the heat exchanger, creating steam and super heating the organic silicon fluid.

The ORC turbogenerator uses medium-to-high-temperature thermal oil to preheat and vaporize a suitable organic working fluid in the evaporator (4>5). The organic fluid vapor rotates the turbine (5>6), which is directly coupled to the electric generator, resulting in clean, reliable electric power.