Organic Rankine Cycles (ORC) are systems that can effectively recover low-grade heat for electric power generation. For ORC to be a viable technology, it should operate safely and efficiently under variable operating conditions due to exogenous and operating specifications changes.

The ORC turbogenerator uses medium-to-high-temperature thermal oil to preheat and vaporize a suitable organic working fluid in the evaporator (4>5). The organic fluid vapor rotates the turbine (5>6), which is directly coupled to the electric generator, resulting in clean, reliable electric power.

It is shown that by utilizing the full potential of screw expanders instead of turbines, it is possible to produce Organic Rankine Cycle (ORC) systems at these outputs, which can be installed for a cost in the range of $1500 to $2000 /kWe of net output.

This process was developed in 1859 by Scottish engineer William J.M. Rankine. This is a thermodynamic cycle which converts heat into mechanical energy—which usually gets transformed into electricity by electrical generation.