It is shown that by utilizing the full potential of screw expanders instead of turbines, it is possible to produce Organic Rankine Cycle (ORC) systems at these outputs, which can be installed for a cost in the range of $1500 to $2000 /kWe of net output.

The Organic Rankine Cycle's principle is based on a turbogenerator working as a conventional steam turbine to transform thermal energy into mechanical energy and finally into electric energy through an electrical generator.

ORC: How it works In a typical ORC design, a thermal energy source feeds an evaporator to drive an expander or “reverse compressor”, which in turn generates the electricity. The provider of the heat can be natural, such as in the case of geothermal energy, or waste heat from any number of industrial waste heat sources.

The low speed ORC process has an electricity output of 400–1100 kW and electricity to heat ratio of 0.18–0.22. The ORC-concept has two circuits, one for thermal oil and another for organic fluid.