It is shown that by utilizing the full potential of screw expanders instead of turbines, it is possible to produce Organic Rankine Cycle (ORC) systems at these outputs, which can be installed for a cost in the range of $1500 to $2000 /kWe of net output.

The working principle of the organic Rankine cycle is the same as that of the Rankine cycle: the working fluid is pumped to a boiler where it is evaporated, passed through an expansion device (turbine, screw, scroll, or other expander), and then through a condenser heat exchanger where it is finally re-condensed.

ORC is the Rankine process, where instead of the water some organic compound is used as a flowing medium (toluene, isobutene, isopentane or silicon fluids). ORC is one way to generate electricity and heat in lower temperatures. Heat from evaporation of organic fluid is less than that of water.

Financial analysis shows that the ORC system, including the cost of the unit plus the costs of installation and integration into the process, will cost approximately 4.8 Million USD. The payback period is 4 years.