It is shown that by utilizing the full potential of screw expanders instead of turbines, it is possible to produce Organic Rankine Cycle (ORC) systems at these outputs, which can be installed for a cost in the range of $1500 to $2000 /kWe of net output.

The working principle of the organic Rankine cycle is the same as that of the Rankine cycle: the working fluid is pumped to a boiler where it is evaporated, passed through an expansion device (turbine, screw, scroll, or other expander), and then through a condenser heat exchanger where it is finally re-condensed.

Organic Rankine Cycles (ORC) are systems that can effectively recover low-grade heat for electric power generation. For ORC to be a viable technology, it should operate safely and efficiently under variable operating conditions due to exogenous and operating specifications changes.

This process was developed in 1859 by Scottish engineer William J.M. Rankine. This is a thermodynamic cycle which converts heat into mechanical energy—which usually gets transformed into electricity by electrical generation.