The working principle of the organic Rankine cycle is the same as that of the Rankine cycle: the working fluid is pumped to a boiler where it is evaporated, passed through an expansion device (turbine, screw, scroll, or other expander), and then through a condenser heat exchanger where it is finally re-condensed.

In our case study, the expected generated electric power is 1,750 kW or equivalently, 15,000,000 kWh of electrical energy annually. Financial analysis shows that the ORC system, including the cost of the unit plus the costs of installation and integration into the process, will cost approximately 4.8 Million USD.

The ORC-concept has two circuits, one for thermal oil and another for organic fluid. Heat from burning fuel or industrial waste is led in via the oil-filled circuit at a temperature of 250–300 °C to the heat exchanger, creating steam and super heating the organic silicon fluid.

A real Rankine cycle or non-ideal cycle used in actual power plants do not undergo isentropic compression and expansion by pump and turbine respectively. These processes are irreversible compared to the ideal cycle, and there is an increase in entropy as shown in the T-s diagram below.