A waste heat recovery cycle explained A waste heat recovery system extracts thermal power from the exhaust gas of the industrial plant to feed the ORC module via the intermediate fluid. This fluid, usually oil, pressurized water or steam, transfers heat to the organic fluid in the ORC evaporator, where it vaporizes.

The organic Rankine cycle is is similar to the Rankine steam cycle, but uses an organic fluid such as refrigerants and hydrocarbons instead of water as the working fluid. The ordinary Rankine cycle uses thermal power to convert water to steam, which expands through a turbine in order to generate electricity.

ORC is a closed cycle process like a conventional steam cycle process, in which waste heat is used to evaporate an organic fluid. Through an expander this drives a generator to produce clean energy. ORC captures lost profit by using low and mid temperature waste heat sources that most companies aren't aware of.

Similar to a simple Rankine cycle, a basic organic Rankine cycle (ORC) consists of four processes: increasing pressure of the working fluid through a pump, high temperature heat addition through an evaporator, expansion of the high temperature as well as high pressure fluid through a turbine, and low temperature heat ...